Tuesday 29 June 2021

Powders


Powders
OBJECTIVES

Powders are intimate mixtures of dry, finely divided drugs and/or chemicals that may be intended for  internal or external use. Because of their greater specific surface area, powders disperse and dissolve more readily than compacted dosage forms. Children and those adults who experience difficulty in swallowing tablets or capsules may find powders more acceptable. Drugs that are too bulky to be formed into tablets or capsules of convenient size may be administered as powders. Thus,

The objectives of this chapter include:

  •  To understand the concept of powder and know about its classification, advantages and disadvantages. To know about variety of types of powders and granules.
  •  To know appropriate uses of pharmaceutical powders and granules.
  •  To understand manufacturing of divided and bulk powders and granule preparations.
  •  To get acquainted with principle and procedures of general formulations.
  •  To understand physical properties of powders and granules in formulation research and development.

INTRODUCTION

     Historically, powders represent one of the oldest dosage forms. A pharmaceutical powder is solid dosage form which contains mixture of finely divided drugs or chemicals in a dry form meant for internal or external use. It is a preparation in which drug is blended with other powdered substances and used for internal or external purpose. Powder as a dosage form permits drugs to be reduced to a very fine state of division, which often enhances their therapeutic activity or efficacy by an increase of dissolution rate and/or absorption. Divided powders are also found to be convenient for administering drugs that are excessively bitter, nauseous, or otherwise offensive to the taste. 

   Although powders are not used now-a-day’s extensively as a dosage form, they are widely used in preparation of various dosage forms. Powdered drugs can be blended with other powdered materials (additives) prior to fabrication into other solid dosage forms such as tablet and capsule. Powdered drugs are frequently added to other ingredient to make ointments, pastes, suppositories, and others. 

  Powder properties relevant to pharmaceutical formulations are single particle (fundamental) properties and bulk (derived) properties. Collectively these includes particle–particle interactions, powder morphology (particle size, specific surface area, porosity, and particle shape), and mixing and blending properties (types of mechanism of mixing, types of mixing equipment, and minimizing segregation tendencies). It is also important for preparing powder formulation to understand hoppers and powder transfer methods, mechanisms of particle size reduction, and various types of mills used. Powders are subdivided solids which are classified in the BP according to the size of their constituent particles ranged from 1.25 mm to 1.7 mm in diameter. 

   A good powder formulation has a uniform particle size distribution. If the particle size distribution is not uniform, the powder can segregate as per to particle size which may result in inaccurate dosing or inconsistent performance. A uniform particle size distribution ensures a uniform dissolution rate if the powder is to dissolve, a uniform sedimentation rate if the powder is used to remain in a suspension, and minimizes stratification when powders are stored or transported. 

  Reduction in particle size of a powder results in a uniform distribution of particle size. The process of reducing the particle size is called comminution. In extemporaneous compounding, there are three methods of comminution:

(i) Trituration: Trituration is the continuous rubbing or grinding of the powder in a mortar with a pestle. This method is used when working with hard, fracturable powders.

(ii) Pulverization by intervention: Pulverization by intervention method is used with hard crystalline powders that do not crush or triturate easily, or gummy-type substances. The first step is to use an "intervening" solvent (such as alcohol or acetone) that will dissolve the compound. The dissolved powder is then mixed in a mortar or spread on an ointment slab to enhance the evaporation of the solvent. As the solvent evaporates, the powder will recrystallize out of solution as fine particles.

(iii) Levigation: Levigation reduces the particle size by triturating it in a mortar or spatulating it on an ointment slab or pad with a small amount of a liquid in which the solid is not soluble. The solvent should be somewhat viscous such as mineral oil or glycerin. This method is also used to reduce the particle size of insoluble materials when compounding ointments and suspensions.

 ADVANTAGES AND DISADVANTAGES

   Advantages:

(i) Drugs that have to be given in bulk can be best administered in powder form by mixing them         with food or drinks.

(ii) Useful for bulky drugs with large dose.

(iii) Powders are more stable than liquid dosage form; hence many antibiotics and injections are           manufactured as powder for reconstitution in respective vehicle.

(iv) More convenient to swallow than tablet or capsules.

(v) Powder possesses good chemical stability.

(vi) Since powders are in the form of small particles; they offer a large surface area and are                   rapidly dissolved in the gastrointestinal tract minimizing the problems of local irritation.

(vii) Rapid dissolution of powder facilitates rapid absorption.

(viii) Highly compatible compared to liquid dosage forms.

(ix) Manufacturing of powder is economic hence product cost is quite low as compared to other           dosage forms.

 Disadvantages:

(i) Bulk powders are not suitable for administering potent drugs with a low dose.

(ii) Not suitable for drugs which are unstable in normal atmospheric conditions.

(iii) Powder form is not suitable for drugs that are inactivated in, or cause damage to stomach;             these should be presented as enteric-coated tablets.

(iv) Not suitable for bitter, nauseating and corrosive drugs, if are meant for oral administration.

(v) The masking of unpleasant tastes may be a problem with this type of preparation. A method          of  attempting this is by formulating the powder into a pleasantly tasting or taste-masked                effervescent product, whereas tablets and capsules are a more common alternative for low-            dose products.

(vi) Inaccuracy of dose in case of bulk powder.

(vii) Inconvenient to carry.

(viii) They are susceptible to physical instability.

CLASSIFICATION OF POWDERS

1. Powders for Internal use

(a) Divided powders

    • Simple powders
    • Compound powders
    • Powders enclosed in cachet
    • Tablet triturates

(b) Bulk powders

    • Antacid
    • Laxative

2. Powders for external use

(a) Dusting powders

    • Medicated dusting powders
    • Surgical dusting powders

(b) Insufflations

(c) Douche powder

(d) Dentifrices

3. Special powders

(a) Eutectic mixtures

(b) Effervescent powders

1. Powders for Internal use/Oral powders

According to Indian Pharmacopoeia 2007, oral powders are finely divided powders that
contain one or more medicaments with or without auxiliary substances including, where
specified, flavoring and coloring agents. However, addition of saccharin or its salts is
not permitted in the preparations meant for pediatric use. They are intended to be taken
internally with or without the aid of water or any other suitable liquid.

(a) Divided powders

Divided powders (or Charta) are single doses of powdered drugs individually wrapped in cellophane, metallic foil, or paper. The divided powder is a more accurate dosage form than bulk powder because the patient is not involved in measurement of the dose. Cellophane and foil-enclosed powders are better protected from the external environment until the time of administration than paper-enclosed powders. Divided powders are commercially available in foil, cellophane or paper packs.

(i) Simple powder: It consists of only one active ingredient and suitable inert substances. If powder is in crystalline form, then it is reduced to fine. 

     Example: Aspirin Powder, Calcium Gluconate Powder etc. Aspirin powder 300 mg

     Procedure: Triturate aspirin so as to get fine powder. Weigh the calculated amount of aspirin                          powder. Wrap each dose in individual powder paper and pack it.

(ii) Compound powder: It consists of mixture of more than one active ingredient and other constituents.

  Example:

      1. Aspirin, Paracetamol and Caffeine Powder

         Aspirin                   300 mg
         Paracetamol           150 mg
        Caffeine                  50 mg

    Procedure: Triturate all the ingredients separately so as to get fine powder. Weigh the                                        calculated amount of aspirin powder; paracetamol powder and caffeine powder                              and mix them in ascending order of their weight. Wrap each dose in individual                                powder paper.

       2. Macrogol Compound Oral Powder

          Each sachet contains the following quantitative composition of active ingredients:

              Sodium chloride                           0.3507 g
              Sodium hydrogen carbonate        0.1785 g
              Potassium chloride                       0.0466 g
              Macrogol 3350                             13.125 g

       Use: Macrogol Compound Oral Powder is a laxative prescribed for the treatment of long-                     term constipation.

(iii) Powders enclosed in cachet: Cachets consist of a dry powder enclosed in a shell, usually prepared from a mixture of rice flour and water by molding into a suitable shape and drying. They are quite useful for administering the drugs with nauseating and unpleasant taste and a large dose can be enclosed in a cachet than in a tablet or capsule. A cachet offers little protection against light and moisture. Now-a-days cachets are replaced by capsule. There are two types of catches:

  •  Wet cachets: Lower half of the cachet is filled with powdered drug. Then the flange of the empty upper half of the cachet is moistened with water, and pressed over the lower half. The cachet is dried for 15 minutes.
  • Dry cachets: Drug powder is filled in the lower half and the upper half is pressed over it just like a capsule. They are used for administering the drug with unpleasant taste and a large dose. 

Before administration, a cachet should be immersed in water for few seconds and then placed on the tongue and swallowed with water. Example: Sodium Amino salicylate Cachets, Sodium Amino salicylate with Isoniazid Cachets.

(iv) Tablet triturates: Tablet triturates are powders molded into tablets. Tablet triturates are generally prepared by mixing the active drug with lactose, dextrose, sucrose, mannitol, or some other appropriate diluent that can serve as the base. This base must be readily water soluble and should not degrade during the tablet's preparation. Lactose is the preferred base but mannitol adds a pleasant, cooling sensation and additional sweetness in the mouth. The base ordinarily used for molded tablet triturates is lactose containing 10% - 20% sucrose, the latter being added to make a firmer tablet. Drugs that react chemically with sugars require special bases such as precipitated calcium carbonate, precipitated calcium phosphate, kaolin, or bentonite. A liquid is added to moisten the powder mixture so it will adhere while being pressed into the mold cavities. Mixtures of alcohol and water in varying proportions (typically about 50 - 80% alcohol) are employed; the alcohol will speed-up the drying of the liquid and the water will cause the sugars to dissolve and bind the tablet. If the tablet contains ingredients that are very soluble in water, water can be omitted altogether and alcohol alone can be used. Tablet triturates are used for oral administration or sublingual use (For example., nitroglycerin tablets). They may also be used in compounding procedures by pharmacists in the preparation of other solid or liquid dosage forms. They can be inserted into capsules, and this eliminates the problems of measuring the accurate amount of potent drugs in the powder form.

      Example: Propranolol Scopolamine Tablet Triturate

                       Propranolol hydrochloride      40 mg
                      Scopolamine hydrobromide     0.5 mg

(b) Bulk powders: 

Bulk powders are non-potent and can be dosed with acceptable accuracy and safety using measuring devices such as the teaspoon, cup, or insufflators. The mixed ingredients are packed into a suitable bulk container, such as a wide-mouthed glass jar. Because of the disadvantages of this type of preparation
the constituents are usually relatively non-toxic medicaments with a large dose. This practically limits the use of orally administered bulk powders to antacids, dietary supplements, laxatives, and a few analgesics.

(i) Antacid

    Example: Magnesium Trisilicate Compound Oral Powder BP

                    Magnesium trisilicate 250 mg
                    Chalk                                                250 mg
                    Heavy magnesium carbonate           250 mg
                    Sodium bicarbonate                         250 mg

       All powders are sieved using 250 µm sieve and mixed well by triturating them in mortar. The final product is packed in amber colored glass jar or plastic container with screw cap.

    Use: For relief of the symptoms of indigestion, heartburn and dyspepsia.

(ii) Laxative

        Example: Polyethylene Glycol 3350 NF Powder for Oral Solution

                 Polyethylene glycol 3350            13.125 g
                 Sodium chloride                           350.7 mg
                Sodium hydrogen carbonate         178.5 mg
                Potassium chloride                        46.6 mg

   Polyethylene glycol 3350 NF powder for oral solution is an osmotic agent which causes water to be retained with the stool and used for the treatment of constipation. It is supplied in powdered form, for oral administration after dissolution in water, juice, soda, coffee, or tea.

2. Powders for external use

(a) Dusting powders

          Dusting Powders are externally used bulk powders. They are free flowing very fine powders containing antiseptics, antipruritics, astringents, antiperspirants, absorbents, lubricants etc.

(i) Medicated dusting powders

      Medicated dusting powders are sterile ones and meant for application on superficial skin. Body dusting powders have a wide appeal because of smooth feel and cooling effect, which they impart while they temporarily absorb moisture. The cooling effect is due to extra heat loss due to large surface area of talc particles.

             Talc                                        51 g
             Kaolin                                    15 g
             Precipitated chalk                  21 g
             Zinc stearate                          3 g
             Boric acid                              5 g
             Salicylic acid                         5 g
             Perfume                                 Quantity sufficient

Talc in a major ingredient in medicated dusting powder formulation, which should have good slip characteristics, covering power and body adhesion. The slip and adhesion properties of medicated dusting powder essentially depend on talc. It is essential to use grid and alkali free high quality cosmetic talc in preparation of medicated dusting powder. Talc should be free from bacteria and therefore sterilized grades should only be used. 

In order to improve adhesion properties, metallic stearates such as zinc stearate or magnesium stearate and kaolin are incorporated. To improve absorbency, magnesium carbonate, starch, kaolin and precipitated chalk are used in combination. Zinc oxide and titanium dioxide, at low levels along with earth colors can be incorporated and should be sufficiently powerful to cover the base odour.

Other ingredients sometimes included are boric acid to act as skin buffering agent and fused silica to give powder a lower density; salicylic acid for antibacterial action. Aluminum chloride is also incorporated as an antiperspirant.

(ii) Surgical dusting powders:

Surgical dusting powders are intended to be used into deep layer of skin and also on major wounds as a result on burns and umbilical cords of infants. Surgical dusting powders must be free from pathogenic micro-organism and hence it must be sterilized before their use. 

The dusting powders are mainly used for their antiseptic, astringent, absorbent, antiperspirant, and antipruritic action. It mainly contains antimicrobial agents like chlorhexidine and hexachlorophene. They are generally prepared by mixing two or more ingredients one of which must be starch, talc or kaolin as one of the ingredients of the formulation. Talc is more commonly used because of its chemical inertness. However, since such ingredients are readily contaminated with pathogenic bacteria, these must be sterilized by dry heat method before use. Dusting powders are dispensed in sifter-top container or aerosol containers. It may also be applied with powder puff or sterilized gauze pad.

    Example: Neosporin Dusting Powder
                     Neosporin dusting powder is composed of the following active ingredients (salts)
                Bacitracin (5000 IU)
                Neomycin (3400 IU)
                Polymyxin B (400 IU)

Bacitracin topical is used alone or in combination with neomycin and polymyxin to treat and prevent superficial and minor skin infections due to wounds, cuts or burns. Bacitracin belongs to the class of medications called polypeptide antibiotics. It acts by inhibiting the growth of bacteria in the wounds thereby relieving associated symptoms. Neomycin belongs to the class of medications called as antibiotics. It prevents the bacterial growth by stopping the production of essential protein in the bacterial cells, thereby relieving the associated symptoms. Polymyxin
B belongs to a group of medications called as polypeptide antibiotic. It works by killing the bacteria that causes the infection.

(b) Insufflations

Insufflations are medicated dusting powders meant for introduction into the body cavities such as nose, throat, ears, etc. with the help of an apparatus known as insufflators (powder blower). It sprays the powder into a stream of finely divided particles all over the site of application. The insufflations are used to produce a local effect, as in the treatment of ear, nose and throat infection with antibiotics or to produce a systemic effect from a drug that is destroyed in the gastrointestinal tract. As like aerosols, uniform dose may not be obtained by insufflations.

     Examples: Cromolyn Sodium Powder, Compound Clioquin Powder USP

(c) Douche powder

Douche powders are intended to be used as antiseptics or cleansing agents for a body
cavity; most commonly for vaginal use, although they may be formulated for nasal, otic
or ophthalmic use also. As douche powder formulation often include aromatic oils, it
becomes necessary to pass them through a sieve 40 or 60 to eliminate agglomeration
and to ensure complete mixing. They can be dispensed either in wide mouth glass
bottles or in powder boxes but the former are preferred because of protection afforded
against air and moisture.

Example: Douche Powder 

                    Zinc sulphate 

Magnesium sulphate

Boric acid

Lemon oil

Purified water

(d) Dentifrices

Dentifrices are preparations meant to clean the teeth and other parts of oral cavity (gums) using a finger or a toothbrush. They are available as tooth powder, toothpastes, gels, dental creams and even as dental foams. They are meant to enhance the personal appearance of the teeth (daily removal of pellicles) by maintaining cleaner teeth, reduction of bad odour (removal of putrifying food particles from spaces between teeth) and also make the gum healthy. They contain a suitable detergent or soap, some abrasive substance and a suitable flavor. The abrasive agents such as calcium sulphate, magnesium carbonate, sodium carbonate and sodium chloride are used in fine powder form. A strong abrasive substance should not be used as it may damage the tooth structure.

The main components of toothpowders are solid particles of very fine size and the end product is also a very dry powder. Since the main components like abrasives, surface active agent are solid powders, it is required that they all are in very fine particle size, comminuted, if desired, passed through a sieve and mixed in a mortar in the lab scale and in blenders on an industrial scale. The flavoring oils are added at the end either by spraying on the powder mixture or first blending with one of the components and then mixing this blend to the rest of the mixture by the method of dilution or geometric proportion.

Hard soap (in fine powder)             50 g
Precipitated calcium carbonate       935 g
Saccharine sodium                          2 g
Peppermint oil                                 4 ml
Cinnamon oil                                   2 ml
Methyl salicylate                             8 ml
To make about                                 1000 g

3. Special powders

     (a) Eutectic mixtures: 

Eutectic mixtures are defined as mixtures of low melting point ingredients which on mixing together turn to liquid form due to depression in melting point of the mixture below room temperature. They are mixtures of substances, that liquefy when mixed, rubbed or triturated together. The melting points of many eutectic mixtures are below room temperature. Examples of the substances which tend to liquefy on mixing are camphor, thymol, menthol, salol. Any two of these drugs turn to liquid when mixed. This problem during formulation of powders of such material can be solved by using inert adsorbent such as starch, talc, lactose to prevent dampness of the powder and dispensing the components of the eutectic mixture separately.

     (b) Effervescent powders: 

Effervescent powders contain materials which react in presence of water evolving carbon dioxide. This class of preparations can be supplied either by compounding the ingredients as granules or dispensed in the form of salts. For evolution of the gas two constituents are essential, a soluble carbonate such as sodium bicarbonate and an organic acid such as citric or tartaric
acid. The preparation can be supplied either as a bulk powder or distributed in individual powders.

There are three alternative methods of dispensing effervescent powders based upon the
nature of prescription.

(i) If the effervescent salts are prescribed to be dispensed in bulk form, no granulation is necessary. The ingredients are mixed uniformly and directions stated on the label to add the prescribed quantity to water, before use.

(ii) If the effervescent salt is prescribed in divided doses, the ingredients which cause effervescence on mixing with water are enclosed separately in papers of different color. The patient is advised to take one powder of each color and add to water, before use. Quantities of the sodium bicarbonate and the organic acid, citric or tartaric, are equimolecular in proportion.

(iii) In the third case, the product contains all the ingredients mixed together in a granular form. Preparation of granular products requires pharmaceutical technique. If sodium bicarbonate and citric acid are taken in equimolecular proportion and mixed to make granules, the quantity of water of crystallization liberated from the citric acid is large enough to make the mass wet and carbon dioxide may be liberated during the preparation itself. If one tries to substitute citric acid by tartaric acid, which contains no water of crystallization; it may not be possible to form a mass necessary for granulation.

Therefore, both citric and tartaric acids are taken in suitable proportions leaving a little
acid in surplus than the quantity required to neutralize sodium bicarbonate. This surplus is
necessary to give the final preparation an acidic taste that is more palatable. There is a
certain loss in weight of such a preparation due to the loss of water in drying the granules
and partial loss of carbon dioxide due to its release during preparation. 

Chemical reaction

      3NaHCO3       +         C6H8O7.H2O     →      C6H5Na3O+  3CO+ 3H2O
Sodium bicarbonate            Citric acid  

2NaHCO3                +             C4H6O6      →       C4H4Na2O+ 2CO+ 2H2O
Sodium bicarbonate            Tartaric acid

Example: Paramax® Effervescent Powder

Paracetamol                                           500 mg
Metoclopramide hydrochloride             5 mg
Sodium carbonate
Saccharin sodium
Lemon flavor
Sodium dihydrogen citrate, anhydrous
Sodium bicarbonate
Gelatin

       Metoclopramide hydrochloride belongs to a group of medicines called anti-emetics.
It works on muscles in the upper part of the digestive system causing stomach to empty. It
also works on a part of brain that prevents from feeling sick (nausea) or being sick
(vomiting). Paracetamol belongs to a group of medicines called painkillers (analgesics). It
works by stopping substances that naturally occur in body called prostaglandins from being
made. Prostaglandins cause pain. If they are blocked, pain is relieved. Paramax is used to
treat the signs of migraine, such as headache, feeling sick (nausea) or being sick (vomiting)
in adults 18 years and over. Paramax must not be given to patients under 18 years of age.

PREPARATION OF POWDER

(i) Particle size reduction: 

For preparation of powder, each ingredient should be needed in finely ground form; hence manufacturer must use a number of procedures and equipment to reduce the particle size of powder ingredients, this process is called as comminution. The most common method used for particle size reduction in powder formulation is trituration, which involves placing the solid in a mortar and continually grinding the chemical between the mortar and the pestle using a firm, downward pressure. The powder must be frequently scraped from the sides of the mortar to ensure that all particles are evenly reduced and mixed. A levigating agent, such as glycerin, may be added to the solid and processed by either continued trituration or by placing the mixture on an ointment slab and using spatulation to wet the solid and further reduce the particle size. A small mesh sieve can be used to determine the prevalent particle size of a powder after it has been triturated.

(ii) Preparing a homogenous mixture: 

Particle size reduction is followed by homogeneous mixing of all powder ingredients. Many times processes similar to those used for particle size reduction are used for obtaining homogenous mixture. Powders that have been blended with a protectant to prevent the formation of a eutectic mixture must be mixed carefully with little or no pressure. Spatulation, or the mixing of particles with a spatula on an ointment slab, results in a light, well mixed powder without interfering with the protectant. Trituration serves the dual purpose of reducing particle size and mixing powders. It is especially effective for mixing small quantities of potent drugs with larger amounts of diluents. Hazardous substances can be effectively mixed by a process called tumbling. The powders are sealed in zipper-sealed bags or clear bottles with a lid and tumbled until they are well mixed. The addition of a coloring agent can assist in determining homogeneity in the mixture. If powders being combined are unequal in quantity, then geometric dilution method is used.

(iii) Geometric dilution:

 Geometric dilution is the process by which a homogenous mixture or even distribution of two or more substances is achieved. This method is used when potent substances must be mixed with a large amount of diluent. The potent drug and an approximately equal volume of diluent are placed in a mortar and thoroughly mixed by trituration. A second portion of diluent, equal in volume to the powder mixture in the mortar is added, and trituration is repeated. The process is continued; equal volumes of diluent are added to the powder mixture in the mortar until all of the diluent is incorporated. For example, if dose of potent drug is 120 mg, while mixing entire quantity (120 mg) of potent drug is taken and to it 120 mg of the diluents are added and mix thoroughly. The resulting 240 mg mixture of potent drug and diluents is again mixed with further 240 mg of diluents and the process is repeated until all the diluents are incorporated.

(iv) Packaging of powders:

 Bulk powders for external use (sometimes called dusting powders) are often dispensed in a shaker-top container to facilitate topical application. They may also be dispensed in a wide-mouth jar or a plastic container with a flip-top lid. The jar or plastic container can be closed tightly to provide increased stability and protection from light and moisture, especially for compounds that contain volatile ingredients. Package should contain label as “For external use only”. Bulk powders intended for internal use should be dispensed in an amber colored, wide-mouth powder jar with a tight-fitting lid. They should be accompanied by an appropriately sized dosing spoon or cup and adequate directions for removing and administering a correct dose. Bulk powders for internal use should be labelled with the strength of the active ingredient per dose (e.g., Potassium chloride 600 mg per tablespoonful).

PROBLEMS ENCOUNTERED IN POWDER FORMULATION

1. Efflorescent powders:

Efflorescent powders contain drugs or chemicals that contain water of hydration, which
may be released when the powders are manipulated, or when they are stored under
conditions of relatively low humidity. The liberated water converts the powder to a paste
or to a liquid. Examples of efflorescent powders are caffeine, citric acid, cocaine, codeine
and codeine phosphate.

Problems pertaining to efflorescent powder include: water liberated when the drug or
chemical is triturated may cause the powders to become damp or pasty. If water is
released to the atmosphere because of low relative humidity, the drug loses its
crystallinity and becomes powdery. Water of hydration is given off; a given weight of the
resulting powder no longer contains the same amount of the drug. Hence strategies for
handling efflorescent powders includes: storage and dispense of these powders in
airtight containers. The anhydrous form of the drug may be substituted for the hydrate,
but be sure to make appropriate dose corrections.

2. Hygroscopic powders and deliquescent powder

Some ingredients in powder form having the property of absorbing moisture from
surrounding are called as hygroscopic materials. Absorption of moisture from air leads
to partial or complete liquefaction of material. To avoid this problem while preparing
powder, following precautions are taken: 

(i) Powders are applied in a granular form to decrease the exposed surface to air.
(ii) They are packed in aluminum foil or in plastic film packets.
(iii) Light magnesium oxide is added to reduce the tendency to damp.
(iv) Adsorbent materials such as starch are incorporated. 

Examples of such materials are halide salts (e.g. sodium iodide) and certain alkaloids
(physostigmine hydrochloride).

3. Incorporation of liquids

In some powders along with solids; liquid ingredients are necessary to add. Proper
distribution of liquid in entire powder is necessary. In this case liquid is triturated with an
equal weight of the powder and then remaining powder is added in several portions
with trituration. Adsorbent such as light kaolin is incorporated to avoid this problem.

4. Incorporation of extracts 

Some plant extracts are available as powders or as semisolid (for example, liquid extract
of liquor ice). In this case, powdered extracts have no problems and treated generally as
powders. Semisolid extract should be mixed with an equal quantity of lactose and
reduced to a dry powder by evaporation before incorporation with other ingredients.
Careful heating, if present, to save potency of the extract is required.

5. Incompatible salts

Chemically incompatible salts when triturated together produce discoloration, chemical
deterioration or loss of potency. To avoid this problem; minimum pressure is used while
compounding such materials. Use a convenient method for mixing the powder like
tumbling in a jar or spatulation on a sheet of paper. Each substance should be powdered
separately in a clean mortar and then combined with other ingredients gently. Otherwise
such materials are powdered and dispensed separately.

6. Explosive mixtures

Oxidizing agents such as potassium salts of chlorate, dichromate, permanganate and
nitrate- sodium peroxide- silver nitrate and silver oxide explore violently when triturated
in a mortar with a reducing agent such as sulfides- sulfur- tannic acid- charcoal. To avoid
this problem, each salt is triturated separately or minimum pressure is used during
trituration.

 EVALUATION OF POWDER

Pharmaceutical powders are evaluated for following quality control parameters:

(i) Content uniformity
(ii) Particle size and size distribution
(iii) Flow property:
           (a) Angle of repose
           (b) Flow rate
(iv) Density
           (a) Bulk density
           (b) Tapped density
           (c) True density
(v) Hausner’s ratio
(vi) Moisture content
(vii) Tensile and cohesive strength measurements
(viii) Safety and efficacy
(ix) Stability

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